3D Printing Capstone Course Syllabus

Overview: This 8-week capstone course provides a hands-on opportunity to apply 3D printing and design skills to a real-world challenge. Learners will progress from concept to physical prototype, using CAD modeling, additive manufacturing principles, and material selection. With an estimated 4–6 hours of work per week, this project-based course emphasizes independent problem solving and professional documentation, culminating in a portfolio-ready prototype. No video lectures are provided; prior knowledge of 3D modeling and printing is essential.

Module 1: Project Ideation and Concept Development

Estimated time: 6 hours

• Identifying real-world problems suitable for 3D printing
• Brainstorming and sketching design concepts
• Defining project scope and success criteria

Module 2: CAD Modeling and Design Refinement

Estimated time: 9 hours

• Creating 3D models using Tinkercad or Fusion 360
• Applying design for additive manufacturing principles
• Iterating on prototypes based on feedback

Module 3: 3D Printing and Material Selection

Estimated time: 6 hours

• Selecting appropriate filaments and printers
• Preparing models for printing using slicer software
• Troubleshooting common print failures

Module 4: Final Project Submission and Presentation

Estimated time: 3 hours

• Assembling and testing the final prototype
• Documenting the design process and outcomes
• Sharing results in a peer-reviewed format

Module 5: Final Project

Estimated time: 12 hours

• Designing a functional, 3D-printable prototype
• Printing and evaluating performance
• Revising design for improved functionality

Prerequisites

• Proficiency in 3D modeling software (e.g., Tinkercad or Fusion 360)
• Access to a 3D printer and compatible filament materials
• Familiarity with basic 3D printing workflows and slicer software

What You'll Be Able to Do After

• Apply 3D printing fundamentals to solve real-world design challenges
• Develop a complete project from concept to physical prototype
• Utilize CAD software to model complex, functional parts
• Evaluate materials and printing methods for optimal performance
• Publish and present a professional-quality prototype with documentation