Data Center Essentials: Mechanical & Cooling Course Syllabus

Full curriculum breakdown — modules, lessons, estimated time, and outcomes.

Overview: This course provides a practical, beginner-level introduction to mechanical cooling systems in data centers, covering design, operation, and energy efficiency. With approximately 5 hours of on-demand video content, learners will gain foundational knowledge in thermal management, cooling technologies, airflow optimization, and system monitoring—equipping them for roles in data center engineering and facilities management.

Module 1: Data Center Thermal Fundamentals

Estimated time: 0.5 hours

  • Heat load sources and heat transfer principles
  • Understanding PUE and cooling efficiency metrics
  • Airflow dynamics in data center environments
  • Basics of psychrometrics and humidity control

Module 2: Air-Based Cooling Systems

Estimated time: 0.75 hours

  • CRAC vs. CRAH units: differences and applications
  • Direct expansion (DX) and chilled-water cooling coils
  • In-row and perimeter cooling configurations
  • Raised-floor and overhead airflow delivery methods

Module 3: Chilled-Water & Chiller Plant Design

Estimated time: 1 hour

  • Types of chillers: centrifugal, scroll, and screw
  • Primary and secondary pump loop configurations
  • Cooling tower integration and condenser circuit design
  • Redundancy planning for chiller systems

Module 4: Containment & Airflow Management

Estimated time: 1 hour

  • Hot-aisle and cold-aisle containment strategies
  • Benefits of airflow containment systems
  • Use of blanking panels and sealing techniques
  • Airflow management accessories and best practices

Module 5: Energy Efficiency & Free-Cooling

Estimated time: 0.75 hours

  • Air-side and water-side economizer cycles
  • Direct and indirect free-cooling methods
  • Variable-speed drives and chilled-water reset strategies
  • Heat recovery options for improved efficiency

Module 6: Monitoring, Controls & Automation

Estimated time: 0.75 hours

  • Integrating BMS and DCIM for cooling control
  • Optimal sensor placement and real-time analytics
  • Alarm systems and trending for preventive maintenance
  • Automation protocols for system optimization

Module 7: Troubleshooting & Best Practices

Estimated time: 0.5 hours

  • Common cooling failures: coil fouling, pump cavitation
  • Diagnosing airflow obstructions and hotspots
  • Safety procedures and response protocols
  • Preventive maintenance checklists

Prerequisites

  • Familiarity with basic engineering concepts
  • Understanding of general data center infrastructure
  • High school level physics or physical science

What You'll Be Able to Do After

  • Explain core principles of data center cooling systems
  • Evaluate and design effective cooling architectures
  • Calculate thermal loads and airflow requirements
  • Implement energy-saving strategies like free-cooling and containment
  • Monitor, troubleshoot, and maintain cooling systems using BMS/DCIM tools
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